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Innovation: Cairo’s Green Technology Pioneers

By David SouthDevelopment Challenges, South-South Solutions

SOUTH-SOUTH CASE STUDY

One thing is ubiquitous to every country, community and society: garbage. It’s a social and environmental problem, but far from being mere waste, rubbish has its uses. This by-product of the goods and foods consumed can also be a source of fuel. As such it has many advantages, including providing free fuel to cash-strapped households, independence from unreliable municipal services and a way to dispose of waste.

An enterprising Egyptian man is showing his community how it is possible to lower the cost of gas and hot water while also avoiding the service disruptions common with municipal utilities. In the process, he is pioneering a local green innovation model that can be replicated elsewhere.

Biogas (http://en.wikipedia.org/wiki/Biogas) generators — which can transform organic household waste into fuel — have been very successful in India and China. It is estimated there are 20 million small-scale urban biogas digesters in China and 2 million in India.

Hanna Fathy’s roof in the Manshiyet Nasser neighbourhood, home to the Coptic Christian Zabaleen community of Cairo – the city’s traditional garbage collectors and recyclers – is now a utility system, providing biogas and hot water.

The area is made of narrow streets and makeshift houses. Residents live cheek-by-jowl in a neighbourhood that is home to tens of thousands of people.

The community was badly hit when the 300,000 pigs the Christian residents have kept for the past 30 years to eat Cairo’s vegetative waste — an effective garbage-disposal system — were slaughtered under government orders to prevent the spread of swine flu (H1N1) (http://en.wikipedia.org/wiki/Swine_influenza).

One woman told U.S. National Public Radio about the hard life in the neighbourhood: “I’m working all the time. My hands get dirty, there’s no water. The price of food is too high. The gas has gone up to seven pounds (US $1.28) a bottle, so it’s expensive to heat.

“Everything is so expensive, and I have to live like this?” she said.

Fathy plops kitchen scraps, stale tea and tap water into a jug which he pours into a homemade biogas maker on the roof of his house. The stew of waste mixes with water and a small quantity of animal manure used to start the process, and overnight makes biogas, which is then used for cooking. The digester is able to provide an hour’s worth of cooking gas a day in winter months, and two hours in the summer, from around two kilograms of waste. The remaining waste by product becomes liquid organic fertilizer for the garden.

Fathy has been developing the biogas digester with the NGO Solar Cities (http://solarcities.blogspot.com), which provides designs, technical advice and support to Cairo citizens keen to embrace green technologies.

What is interesting is not only the technology but how that technology is being developed. The approach is to innovate and adapt the technology to local resources and skills. This increases the chances of take-up and buy-in.

The designs for the digesters and heaters have evolved through experimentation, brainstorming and availability of local materials.

Each biogas system costs about US $150 for materials, a cost that is being picked up right now by donations. Solar Cities believes there are only eight biogas digesters in Egypt so far, most built in 2009.

Solar Cities’ founder, Thomas Culhane, points out many urban dwellers do not believe they can generate biogas and associate it with rural systems that use animal manure. But the abundance of urban kitchen waste is in fact an excellent source material for biogas.

Culhane believes the biogas digesters are an excellent solution to two problems: the vast quantities of garbage piling up in Cairo, which has had its traditional disposal system disrupted by the slaughter of the pigs, and the city’s emissions of greenhouse gases that contribute to climate change.

Fathy has one goal: to be completely self-sufficient. He has been also prototyping a solar heater on his roof as well as the biogas digester. The solar water heater makes use of items that can be easily found: it recycles black garbage bags, has an aluminium frame and a glass cover. The whole thing rests on a Styrofoam block and uses copper tubes. The water is stored in a bright blue barrel.

Biogas, solar power and other forms of green energy face many obstacles if it is to expand further in Egypt. The average cost of each unit will need to come down to match the income of the users and compete with the government-subsidized energy sector.

Fathy has also found neighbours are skeptical and can’t believe biogas can be made this way.

Another man, Hussain Soliman, had both a solar water heater and biogas digester on the roof of his apartment building before the crumbling building collapsed.

The complete solar water heating system designed by Solar Cities can be assembled for under US $500. It uses two 200-litre recycled industrial shampoo barrels for the holding tank and back-up water supply. The solar panels need to be kept clean from dust every week, but other than that, Culhane insists the heaters require little maintenance.

Now in temporary government housing, Soliman is still enthusiastic about the technology and is re-building a solar heater and biogas digester for his new home.

“I’m planning to collect the organic waste from restaurants in the neighborhood to increase my gas output,” he told IPS News. “I’ll give the restaurants plastic bags and they can separate out the organics, and I’ll collect the bags at the end of each day.”

Published: January 2010

Resources

1) Practical Action has technical drawings and guidelines for making a small biogas digester. Website: http://practicalaction.org/practicalanswers/product_info.php?products_id=42

2)  The Anaerobic Digestion Community: Here is an excellent technical explanation of how a digester works, including a short film. Website: http://www.anaerobic-digestion.com/

3) China boasts a fast-growing biogas economy using farm waste. Here is a full summary of their experience. Website: http://www.i-sis.org.uk/BiogasChina.php.

https://davidsouthconsulting.org/2022/09/28/asian-factories-starting-to-go-green/

https://davidsouthconsulting.org/2022/09/27/caribbean-island-st-kitts-goes-green-for-tourism/

https://davidsouthconsulting.org/2021/01/25/creating-green-fashion-in-china/

https://davidsouthconsulting.org/2023/02/03/environmental-public-awareness-handbook-case-studies-and-lessons-learned-in-mongolia/

https://davidsouthconsulting.org/2021/02/01/ethiopia-and-djibouti-join-push-to-tap-geothermal-sources-for-green-energy/

https://davidsouthconsulting.org/2021/08/29/indian-business-model-makes-green-energy-affordable/

https://davidsouthconsulting.org/2021/10/22/innovations-in-green-economy-top-three-agenda/

https://davidsouthconsulting.org/2021/08/07/mongolian-green-book/

https://davidsouthconsulting.org/2022/04/14/prisons-with-green-solutions/

https://davidsouthconsulting.org/2021/02/04/us-450-million-pledged-for-green-economy-investments-at-kenyan-gssd-expo/

Development Challenges, South-South Solutions was launched as an e-newsletter in 2006 by UNDP’s South-South Cooperation Unit (now the United Nations Office for South-South Cooperation) based in New York, USA. It led on profiling the rise of the global South as an economic powerhouse and was one of the first regular publications to champion the global South’s innovators, entrepreneurs, and pioneers. It tracked the key trends that are now so profoundly reshaping how development is seen and done. This includes the rapid take-up of mobile phones and information technology in the global South (as profiled in the first issue of magazine Southern Innovator), the move to becoming a majority urban world, a growing global innovator culture, and the plethora of solutions being developed in the global South to tackle its problems and improve living conditions and boost human development. The success of the e-newsletter led to the launch of the magazine Southern Innovator. 

https://davidsouthconsulting.org/2022/11/01/southern-innovator-magazine-2010-2014/

Creative Commons License

This work is licensed under a
Creative Commons Attribution-Noncommercial-No Derivative Works 3.0 License.

ORCID iD: https://orcid.org/0000-0001-5311-1052.

© David South Consulting 2023

Categories
Archive Development Challenges, South-South Solutions Newsletters Southern Innovator magazine

Prisons With Green Solutions

By David SouthDevelopment Challenges, South-South Solutions

SOUTH-SOUTH CASE STUDY

An ingenious solution is helping Rwanda reduce the cost of running its bursting prisons, while improving conditions for the prisoners and helping protect the environment.

The country’s prison population soared to a peak of 120,000 suspects awaiting trial for their role in the 1994 genocide, in which 800,000 Tutsis and moderate Hutus were killed. The traditional court system, gacaca, is being used for national reconciliation, but the process is slow and costly for a country where 90 per cent of the population exist on subsistence agriculture, and where food production has dropped below 70 per cent of the levels needed for self-sufficiency (USAID).

But thanks to enormous, bee-hive shaped human manure digesters, a steady supply of biogas is on tap for cooking and lighting at prisons – the first country in Africa to do this. Five of the country’s largest prisons – two at Gitarama and one each in Butare, Kigali and Cyangugu – now have biogas plants producing 50 per cent of the gas needed to cook for prisoners. It has also saved half of each prison’s US $44,000 a year firewood costs. The money saved is being ploughed back into renovations to the prisons to improve conditions, and to provide more services like healthcare.

Biogas is produced from the fermentation of household or agricultural waste or animal or human feces, and has become a viable alternative when traditional gas sources become more expensive. The waste is placed in a 150 cubic meter beehive-shaped digester and fermented until a gas is produced. According to lead engineer on the project, Ainea Kimaro, 100 cubic meters of waste is turned into 50 cubic meters of fuel by bacteria devouring the manure in just four weeks.

The digesters are a project of the Kigali Institute of Sciences, Technology and Management ‘s Center for Innovations and Technology Transfer.

“Biogas kills two birds with one stone,” Kimaro told the BBC. It gets rid of all the human waste and helps cover the enormous costs of feeding so many prisoners. Prior to the digesters, the quantity of human waste was a real problem: it was flooding down hillsides and leaking into rivers and lakes.

A school, the Lycee de Kigali , also has a digester. “The methane gas is used to cook for 400 students and for operating Bunsen burners in the school laboratories”, Kimaro said.

Many would think this a smelly affair, but in fact the whole process isn’t that pungent. Most of the digester is underground and the gas produced burns a clean, blue smokeless flame. It is much cleaner than the smoke from firewood. The remaining sludgy residue is used as an odourless compost for soil. This is used in the prison gardens to grow maize, mangos, bananas and tomatoes – all of which ends up back on the prisoner’s plates, improving the quality of their nutrition.

“The firewood savings are excellent – they really make a difference for us,” a Cyangugu prison warden said, adding that the odour-free compost had done wonders for the prison gardens. “Look at all these bananas! This fertiliser really is the best,” he said to the BBC.

In Uganda, human urine and feces are being mixed with banana peels, algae, water hyacinth and poultry droppings to make biogas. In Uganda’s rural Mukono district, biogas is used for cooking, lighting pressure lamps and to power engines. The slurry left over is then used to fertilise the soil. For Ugandans, most of whom are rural dwellers, electricity is rare and petrol to run generators and refrigeration units is expensive.

“It keeps the environment free of organic wastes, is convenient, time-saving and reduces smoke-related illnesses often associated with the use of firewood,” said Patrick Nalere, country director of the Heifer Project International, an American NGO which shares livestock and knowledge to reduce poverty. “If the majority of Ugandans adopted biogas, we would preserve our biodiversity. People should exploit decomposing raw materials, which are free. Therefore, no monthly power tariffs.”

Published: February 2008

Development Challenges, South-South Solutions was launched as an e-newsletter in 2006 by UNDP’s South-South Cooperation Unit (now the United Nations Office for South-South Cooperation) based in New York, USA. It led on profiling the rise of the global South as an economic powerhouse and was one of the first regular publications to champion the global South’s innovators, entrepreneurs, and pioneers. It tracked the key trends that are now so profoundly reshaping how development is seen and done. This includes the rapid take-up of mobile phones and information technology in the global South (as profiled in the first issue of magazine Southern Innovator), the move to becoming a majority urban world, a growing global innovator culture, and the plethora of solutions being developed in the global South to tackle its problems and improve living conditions and boost human development. The success of the e-newsletter led to the launch of the magazine Southern Innovator.  

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Creative Commons License
This work is licensed under a
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ORCID iD: https://orcid.org/0000-0001-5311-1052.

© David South Consulting 2023

Categories
Archive Development Challenges, South-South Solutions Newsletters Southern Innovator magazine

Biogas Digester-in-a-Bag Brings Portability

By David SouthDevelopment Challenges, South-South Solutions

SOUTH-SOUTH CASE STUDY

Securing energy sources that are cheap (or free) and renewable can significantly reduce the cost of living for the world’s poor. The cost of fuel for essentials such as cooking and lighting can quickly eat up household incomes.

Gaining access to an inexpensive gas source that is also renewable can help people divert their income into other things, such as education and health care, improving individuals’ well-being and helping boost wealth.

Biogas (http://en.wikipedia.org/wiki/Biogas) is fuel made from biodegradable organic material such as kitchen, animal or human waste. It can be converted into gas either by being heated or using anaerobic bacteria to break down the material and turn it into combustible methane gas (http://en.wikipedia.org/wiki/Methane).

Most biogas systems are complex and large, involving an enormous domed biodigester.

But a clever solution from Kenya, the Flexi Biogas system (biogas.co.ke), is different. It is designed to be highly portable and scalable depending on a person’s needs. The Flexi Biogas system is a pillow-shaped PVC tarpaulin, measuring 6 metres by 3 metres. It comes in two parts: a plastic digester bag on the inside and a greenhouse-like plastic tunnel on the outside. The tunnel traps heat and keeps temperatures between 25 and 36 degrees Celsius.

Subjected to the heat of the sun, the environment inside the bag encourages microbes to digest the organic material – or substrate (http://en.wikipedia.org/wiki/Enzyme_substrate_%28biology%29) as it is known, releasing biogas bubbles and inflating the bag with methane. This gas is then sent through a PVC tube that can be connected to a gas-burning appliance such as a cooking stove.

Currently, most people use the biogas for lighting and cooking but it also produces enough gas to run agricultural machinery.

The Flexi Biogas digester sits on the ground and so is easy to observe and understand.

The Flexi Biogas system is designed, built and sold by Kenya’s Biogas International, which has sold 200 of the systems since 2011. In 2012, the company partnered with IFAD – the United Nations’ International Fund for Agricultural Development (ifad.org) – to install nine systems on dairy farms in Kenya. These Flexi Biogas systems use kitchen and human waste to produce electricity for lighting and to provide Internet service.

Cows produce 15 to 30 kilograms of dung a day (IFAD). By placing 20 kilograms of fresh cow dung into a Flexi Biogas digester it is possible to produce 1,000 litres of cooking gas – enough gas for a family of five to seven people. This amount of cow dung could also produce enough gas to run a 5 horsepower engine for one hour. The engine could also be connected to a car alternator to generate electricity to run lights, a computer or a television set.

A Flexi Biogas system costs US $410, including installation by technicians and all the extras including inlet and outlet pipes and a 15 metre gas pipe.

The cost of the system increased from the first prototypes. Initially, inexpensive plastic was used for the bags and the total cost for the system was US $180. But the makers encountered a problem with durability – the systems were prone to tearing and needed to be replaced after two years. Since then, they have moved to a more expensive PVC tarpaulin bag designed to last 10 years.

The makers point out that access to high-quality plastic and rubber in Kenya is difficult and the system’s costs could be brought down if they were manufactured in China or India.

The makers argue there are several reasons why the Flexi Biogas solution is suited to Africa. One is the difficulty of securing land tenure, necessary for the building of a permanent structure like a biodigester dome. It can also be a challenge to find skilled labour and get access to complex parts such as gas pressure regulators.

In a comparison between the conventional dome biogas digester and the Flexi Biogas system, IFAD found the average cost in Kenya for a dome system was US $1,000, compared to US $410 for the Flexi Biogas system. A fixed dome takes 21 days on average to set up while a Flexi Biogas system can be set up in a day. The Flexi Biogas system also turns the substrate into biogas faster and can operate at higher temperatures. IFAD found various advantages and disadvantages to the Flexi Biogas solution: it is relatively inexpensive, lightweight (10 kilograms), very portable, quick and simple to set up, and easy to operate. The disadvantages include being costly to make, easy to steal, and a relatively short lifespan.

Weighing it all up, IFAD still concluded that “the Flexi Biogas system is an affordable solution that provides household energy while making use of waste products that would otherwise add to emissions.”

Published: December 2012

LINKS:

1) The official portal on anaerobic digestion. Website: http://www.biogas-info.co.uk/

2) REA Biogas: REA Biogas has been championing the cause of anaerobic digestion (AD) and has been the unifying force which has helped to bring the industry forward. Website: http://www.biogas.org.uk/

3) Practical Action: Various renewable energy solutions including biogas. Website: http://practicalaction.org/biogas_expertise

4) Future Biogas: Future Biogas specialise in the construction and operation of biogas plants for the UK. Website: http://www.futurebiogas.com/

https://davidsouthconsulting.org/2022/11/21/africa/

https://davidsouthconsulting.org/2022/08/02/african-fuel-pioneer-uses-crisis-to-innovate/

https://davidsouthconsulting.org/2022/11/19/agricultural-waste-generating-electricity/

https://davidsouthconsulting.org/2022/11/22/bio-ethanol-from-sturdy-and-once-unwanted-indian-plant/

https://davidsouthconsulting.org/2022/02/11/egyptian-youth-turns-plastic-waste-into-fuel/

https://davidsouthconsulting.org/2022/10/25/indian-toilet-pioneer-champions-good-ideas/

https://davidsouthconsulting.org/2023/03/27/pay-for-pee-keeps-indian-town-clean/

https://davidsouthconsulting.org/2022/06/23/recycling-waste-to-boost-incomes-and-opportunities/

https://davidsouthconsulting.org/2022/11/19/saving-water-to-make-money/

https://davidsouthconsulting.org/2022/11/18/successful-fuel-efficient-cookers-show-the-way/

https://davidsouthconsulting.org/2022/11/18/toilet-malls-make-going-better/

https://davidsouthconsulting.org/2022/08/13/turning-animal-waste-into-paper/

https://davidsouthconsulting.org/2021/09/30/turning-human-waste-to-fertilizer-an-african-solution/

https://davidsouthconsulting.org/2022/02/10/urban-farmers-gain-from-waste-water/

Follow @SouthSouth1

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Creative Commons License

This work is licensed under a
Creative Commons Attribution-Noncommercial-No Derivative Works 3.0 License.

ORCID iD: https://orcid.org/0000-0001-5311-1052.

© David South Consulting 2023